Ez All-In-One
Complete Injection, Atomizer & Coupon Holder System for Industrial Pipeline Applications
What is the EZ All-In-One System?
The EZ All-In-One is FlowEZ Innovations’ flagship multi-function pipeline device that integrates three essential industrial functions:
- Chemical Injection System for precise treatment delivery
- Advanced Atomizer for optimal chemical dispersion
- Corrosion Coupon Holder for continuous monitoring
This innovative design allows operators to perform multiple critical tasks with a single installation, reducing downtime, minimizing leak points, and streamlining maintenance procedures.
Available Models
12-inch insertion length. Ideal for standard pipeline applications. Compact design for space-constrained installations
Available in 12-inch and 18-inch insertion lengths. Enhanced reach for larger diameter pipelines Versatile configuration options
Key Components & Features
Premium Construction Materials
- 316 Stainless Steel construction throughout
- 15% Graphite PTFE Blend loaded cup seals for temperature and pressure resistance
- Minimal clearance seal retainer protects seals and removes debris during retraction
Safety-First Design Features
- Thrust Bearing System: Provides the only hard connection between drive assembly and conveyance tube, allowing complete independent movement
- Unthreaded Safety Stop: Prevents accidental separation of drive components
- Spring-Loaded Cup Seal: Achieves superior temperature and pressure ratings
- Bleed Valve: 1/8″ Male NPT valve provides safe depressurization for installation and removal
Operational Components
- 4-Inch Drive Handles: Removable 316 SS solid bar handles provide leverage for insertion and retraction under pressure
- Lock Nut System: Knurled brass lock nut secures unit at specific insertion points
Universal Connection: 1/4″ FNPT x 3/8″ tube adapter for injection check valve connection
How the EZ All-In-One Works
Installation Process
- Pre-Installation Check: Verify injection point compatibility (minimum 1/2″ I.D.)
- Component Assembly: Install appropriate tip (atomizer, injection quill, or coupon chuck)
- Safety Positioning: Ensure unit is in fully retracted position with bleed valve closed
- Secure Installation: Thread unit into injection point valve and tighten appropriately
- System Connection: Complete connections to injection pump and monitoring systems
- Pressure Testing: Open valve and check for leakage before operation
Operation Features
- Precise Depth Control: Subtract desired insertion depth from 12″ (or 18″) and insert until that distance shows between base top and lock nut bottom
- Pressure Monitoring: Monitor 400-600 PSI surges above line pressure to verify atomizer function
- Safe Retraction: Use bleed valve for depressurization before extraction
Benefits & Value Proposition
Operational Advantages
- Reduced Equipment Inventory: One device replaces three separate systems
- Minimized Leak Points: Single installation reduces potential failure points
- Simplified Maintenance: Unified system streamlines inspection and service procedures
- Enhanced Safety: Proven design with over 2,000 units in service without device failure
Economic Benefits
- Lower Installation Costs: Single device installation vs. multiple units
- Reduced Downtime: Quick tip changes allow performance testing with minimal effort
- Extended Service Life: Pressure-tested construction ensures reliable long-term operation
- Maintenance Efficiency: Can be completely removed without disconnecting supply tubing (with expansion loop installation)
Technical Advantages
- Precision Injection: Spring-loaded atomizer tip provides consistent chemical dispersion
- Accurate Monitoring: Coupon holder maintains proper orientation for reliable corrosion data
- Flexible Application: Three included tips handle diverse operational requirements
- Pressure Capability: Wall thickness calculations based on minimum 1/4 rated burst pressure for MAWP determination
Why Choose FlowEZ All-In-One?
Quality & Manufacturing Excellence
Made in USA Quality
With over 2,000 units successfully deployed in demanding industrial applications, the EZ All-In-One has established an unmatched safety record.
Complete Package: All three tips included (atomizer, injection quill, coupon chuck) Ready-to-Install: Pre-applied Teflon tape and thread protectors Factory Support: Comprehensive installation and operation manual included
FlowEZ Innovations holds patents on key atomizer technology, ensuring customers receive cutting-edge performance unavailable from competitors.
Frequently Asked Questions
The EZ All-In-One integrates three essential functions (injection, atomization, and monitoring) into a single pressure-tested unit. This reduces installation complexity, minimizes potential leak points, and streamlines maintenance procedures while maintaining the performance of dedicated devices.
Model selection depends on your pipeline diameter and insertion depth requirements. The EZ-5000 with 12-inch insertion works for most standard applications, while the EZ-7500 offers 12" or 18" options for larger diameter pipelines or deeper insertion requirements. Our technical team can provide application-specific recommendations.
The EZ All-In-One is designed with wall thickness calculations based on a minimum of 1/4 the rated burst pressure to determine Maximum Allowable Working Pressure (MAWP). The 15% Graphite PTFE blend seals provide excellent temperature and pressure resistance. Specific ratings depend on your application requirements.
With over 2,000 units in service showing zero device failures, the EZ All-In-One requires minimal maintenance when properly installed and operated. The main maintenance involves periodic seal inspection and replacement based on operating conditions. The drive assembly has never required rebuilding in field applications.
Yes, when installed with an expansion loop or flexible tubing configuration, the unit can be completely removed by stopping the pump, retracting the conveyance tube, closing the injection point valve, bleeding down pressure, and removing the unit without disconnecting supply tubing.
FlowEZ Innovations provides comprehensive technical support including installation consultation, operation guidance, and troubleshooting assistance. As a Louisiana-based manufacturer, we offer direct access to engineering staff and rapid response for Gulf Coast customers.
